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Digital & AI Solutions

Manufacturer cuts unplanned downtime 31 percent with predictive maintenance

ClientIndustrial equipment manufacturer
IndustryManufacturing
Timeline20 weeks
SERVICES

Services Delivered

AI engineeringAnalyticsAutomation
CHALLENGE

The Problem

High downtime in critical machining centers caused missed shipments.

APPROACH

Our Method

  • [01]Integrated sensor data and maintenance logs
  • [02]Built failure prediction models and operator alerting
SOLUTION

What We Built

Predictive maintenance pipeline with maintenance order automation and dashboarding for plant managers

TECHNOLOGY

Tech Stack

Edge IoT devices, time series ML, data lakehouse

OUTCOMES

Results

01

31%

Unplanned downtime reduction

02

11%

Spare parts inventory reduction

03

Five plants selected

Phase two rollout

Client names withheld by agreement. Results validated by client finance or operations.

NEXT STEPS

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